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Charging Systems:   General Information on Charging Systems

Charging Levels:      Level 1, 2, 3


EV Charging Systems

There are various external Electric Vehicle charging systems available.  Vehicle manufacturers build their EVs utilizing one of two charging systems referred to as Inductive and Conductive charging.  EVs  will only use one of these technologies because they are incompatible and they employ different connectors.  Because of the fact that these two types of systems are required by EVs on the road, providers of public EV charging (such as the City of Pasadena) usually provide both types of chargers at any charging site. In addition, the connector that is inserted in the vehicles charging port for either type of charger is also somewhat unique.  PWP plans to continue to upgrade its EV charging infrastructure to support new charging technologies.

Chargers available are UL Listed and typically provide either 120 VAC or 208/240 VAC single-phase in a safe manner.  Few vehicles have integrated the charging system onboard such that only a cable and plug is needed (i.e. the GM EV1 onboard 120VAC extension cord).  Semi-permanent or portable external chargers are available but are difficult to locate and require a unique UL Listing.

Fast or rapid chargers are another type of charging system available.  These systems require a large consumption of power at typically 240 VAC or 480 VAC 3-phase.  Only certain vehicles can be charged this manner such as unique Ford Rangers or Chevy S10 pickups since it requires specialized battery control or cooling technology.  The Chrysler EPIC Minivan EV allows for this type of rapid charging.  Charging for this vehicle from an empty tank takes about 20 minutes (as opposed to 4-6 hours) and provides a 75% tank.

EV Charging Levels

EV charging (inductive, conductive, or rapid) is performed at three voltage and current levels.  The levels are defined to meet the EV's needs, to meet anticipated future technology needs, and to provide compatibility with distribution systems.  The NEC Handbook describes the three charging levels.  The following table summarizes the electrical requirements of the three charging levels.

  Voltage
(VAC)
Current
(Amps)
Power
(kVA)
Freq.
(Hz)
Phase Standard
Outlet
Level 1 120 12 1.44 60 Single NEMA 5-15R
Level 2 208/240 32 6.7/7.7 60 Single SAE J1772/3
Level 3 480 400 192 60 Three N/A

Level 1 Charging

This type of charging uses a common 120 Volt, singe-phase outlet for a three-prong grounded (NEMA 5-15R) connector with a ground-fault circuit interrupt.  Level 1 charging requires 8 to 14 hours to fully charge a vehicle, depending upon EV and battery type.  Sometimes this type of charging provided with the vehicle as an alternate backup charging method such as the GM EV1.  Level 1 charging requires 12 Amps maximum continuous current with 15 Amps (minimum) branch circuit protection.

Level 2 Charging

When using Level 2 charging, an EV can be charged in 4 to 6 hours, depending on the EV battery type and capacity.  This type of charging requires 208-240 VAC single phase maximum nominal supply with 32 Amps maximum continuous current with 40 Amps branch circuit protection.  Required safety features include grounding or electrical isolation, personnel protection from shock, a no-load make/break interlock, and a safety breakaway for the cable and connector.

Level 3 Charging

Commonly known as fast or rapid charging, this type of charging requires high levels of voltage and current to replenish more than half of an EVs battery capacity in as quickly as ten minutes.  Level 3 chargers use a 480 VAC, 400 Amp, three-phase electrical service and require the same safety levels as Level 2.  

For information on the charger installations at home, check out:
1999 National Electric Code (NEC) Article 625 - Electric Vehicle Charging

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